RFID Tyre tag

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RFID Tyre tag

A blue rubber patch with an EPC Class 1 Gen 2 inlay sealed inside. It is bonded to the inner liner of a finished tyre — after curing, not before — and read through the rubber with a handheld or a lane reader. It carries the tyre identity for the life of the casing: production date, plant, retread history, fleet assignment.

860–960 MHz EPC C1G2  Permanent adhesive −40 to +85 °C

Read this first

Where the tag sits decides whether it survives — 

A tyre tag is not one product. The same-looking patch can be built to go into a green tyre before curing, or onto the inner liner afterwards. Those two are not interchangeable, and the difference is a press cycle at 150–170 °C.

WHERE IT GOES WHAT IT MUST SURVIVE CONSTRUCTION NEEDED THIS TAG?
Green tyre
embedded before curing
Roughly 150–170 °C at 15–25 bar for 15–30 minutes, plus the mechanical squeeze of the bladder Uncured-rubber patch that bonds into the carcass, with a chip rated for the cure No
Inner liner
after curing
Service heat at the bead, constant flexing, moisture, and the adhesive never letting go Sealed rubber patch with a permanent adhesive, applied by hand and rolled down Yes — this is it
Sidewall
outside the tyre
Weather, abrasion, kerb strikes, and anything the driver does to it Thick external label or a moulded patch Ask — depends on the surface
Adhesives and release agents are both applied to the internal coating of cured tires. If your process requires labeling on green tires, please clearly state this - that is a different construction method. If this product is ordered for the printing production line, the first batch of products will be damaged during the first use.

Specification

RFID tyre tag — specification

SPECIFICATION AT A GLANCE Full parameter table below
Product type Passive UHF tyre patch tag, inner-liner mount
Size 110 × 55 × 3 mm
Rounded corners and a raised rim; the rim is what protects the antenna edge in service
Frequency 860–960 MHz
Air interface EPCglobal Class 1 Gen 2 · ISO/IEC 18000-63
Chip M4QT,MR6
Read range 1-3m
Operating temperature −40 to +85 °C
Service temperature of the finished tyre — not a cure rating
Adhesive Permanent pressure-sensitive, applied to the inner liner
Colour Blue
Useful in the plant: a blue patch is visible against black rubber during inspection
Encoding EPC written at production to your numbering scheme

Reading it

Reading a tag through 3 mm of rubber is not the same as reading a label

Every tyre tag enquiry starts with the same question, and the honest answer is a range rather than a number. These are the four things that move it.

01 · THE STEEL

The belt is a mirror

A steel-belted carcass reflects UHF rather than passing it. Read from the side the tag faces — the inner liner — and keep the antenna out of the belt's shadow. A tag read through the tread will disappoint; the same tag read from inside the tyre will not.

02 · THE WATER

A wet tyre is a different tyre

Water absorbs UHF energy. A tyre washed before inspection, or a fleet reading in rain, reads shorter than the same tyre dry. If your process washes casings, measure the range after the wash, not before.

03 · THE ANGLE

Point at the patch, not at the tyre

The patch is 110 mm long and flat against a curved wall. Off-axis by 30° and the read rate drops sharply. Training the operator to aim at the patch beats buying a stronger reader.

Construction

What is inside the 3 mm

A patch this thin survives because the antenna is sealed rather than laminated. 

CROSS-SECTION · NOT TO SCALE VERTICALLYUHF inlay · etched aluminium antenna + chipClear face film — keeps water off the antennaInlay, sealed at the edgesBlue rubber body — the structural layerPressure-sensitive adhesiveRelease liner — peeled before fitting3 mm total110 × 55 mm footprint · rounded corners · raised rim around the inlay
Layered to protect the antenna edge — the rim is the detail that stops the inlay peeling apart in service

Why the rim matters

A patch that is flat all the way to the edge has an antenna sitting 40 µm from the outside world. The raised rim puts a wall of rubber around it, so a scuff on the inner liner damages the rim before it reaches the inlay. It is also why the patch is pressed, not cut, from the sheet.

What the adhesive has to survive

Not heat — the inner liner runs cooler than the tread. The real load is constant flexing and the pressure of the inflation gas. A patch applied to a dirty or talc-contaminated liner will lift at one corner, and once air creeps under it, no amount of rolling saves it.

Fitting

Four minutes per tyre, and three of them are cleaning

The failure we see most often is not a bad tag — it is a good tag stuck to a dusty liner. Surface preparation is the whole job.

img-mt3v7c3m-97cb8330.pngInner liner, patch rolled from the centre out · a roller is not optional

The sequence

  • Clean and dry. Wipe the liner with a lint-free cloth; let it flash off. Talc, mould release and dust are the enemies
  • Mark the spot. Same position on every casing, so a lane reader sees every tyre the same way
  • Peel and place from one edge. Dropping the whole patch at once traps air you cannot get out
  • Roll from the centre outward. Firm pressure across the full patch, especially the rim
  • Read it before it leaves the bay. A tag that fails here costs one patch; a tag that fails at the fleet costs a service call

In use

Where the tag pays for itself

img-mvywcgu8-4abf8ed3.pngFleet and depot checks

Walk the yard, read each casing, and match it to the service record without crawling under the vehicle. Tyre age, position and retread count come back from your own database — the tag only carries the identity.

img-mt3v7ttg-a4b59292.pngPlant and retread traceability

One identity from build to retread: which press, which shift, which casing came back. Because the patch is bonded, the record follows the tyre rather than a p aper label that falls off in the first wash.

Questions we get asked

RFID tyre tag — FAQ

Can this patch go into a green tyre before curing?

No. Its operating range is −40 to +85 °C and curing runs roughly 150–170 °C at 15–25 bar for 15–30 minutes. A tag built for the press is a different construction — uncured rubber that bonds into the carcass, with a chip rated for the cycle. Tell us if that is what you need and we will quote the right part instead of this one.

Then what is 85 °C for?

Service temperature of the finished tyre — the heat at the bead and the inner liner in normal running. It is not a cure rating, and the two should never be presented as one range.

Will it survive retreading?

Ask before you assume. A retread involves another cure cycle, and whether the patch survives depends on whether it is buffed away, left in place, or removed and re-applied. Tell us your retread process and we will say what the patch can take.

Does the steel belt block the signal?

It does not block it, but it reflects it. Read from the inner-liner side, which is the side the patch faces, and the belt is behind the tag rather than between tag and reader. Reading through the tread from outside is the case that disappoints.

Can the tag be removed and moved to another tyre?

No. The adhesive is permanent and the patch is designed to stay with the casing. That is a feature for traceability: an identity that can be swapped between tyres is not a traceability system.

Can you encode our own numbering scheme?

Yes — the EPC is written at production. Send the layout: company prefix, item reference, serial and whether you follow a standard scheme such as SGTIN-96. We will confirm the bit allocation before the run, not after.

Why us

Why choose GIOT

Inlay production in house

GIOT is one of the larger RFID inlay and label manufacturers in China, with capacity around one billion inlays a year.

Mühlbauer assembly

Inlay assembly runs on Mühlbauer lines, which keeps antenna placement consistent enough for a sealed patch process.

Chips as a strategic partner

We buy from the main IC brands as a strategic partner rather than a spot buyer, and can offer equivalent alternatives when a part is on allocation.

Greatest IoT Technology Co., Ltd · RFID inlays, labels, tags and tyre patches · 

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