RFID Anti Liquid Tag

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RFID Anti Liquid Tag

A label that still reads when it is stuck to a full bottle.

Water is the hardest thing to put a UHF label next to. It detunes the antenna and absorbs the field, which is why a standard label that reads at five metres in the air reads at nothing on a bottle of water. This inlay is built the other way round: a narrow 44 × 12 mm foil antenna on PET that copes with the liquid load instead of collapsing under it.

50 × 30 mm finished label on paper, PET or PVC, NXP UCODE 7 with a 128-bit EPC, passive, supplied on rolls of 1,000 to 5,000. About 1.5 m on a filled bottle, which is the number that matters.

The problem

Why a normal UHF label dies on a bottle

A UHF label is an antenna tuned to a frequency. Put a litre of water behind it and you have changed the thing the antenna is tuned against: water has a dielectric constant around 80, so the antenna sees a completely different load, shifts off frequency and stops collecting power. The same happens with a hand, a pallet of liquid cartons or a metal shelf — water is just the worst of them.

Anti-væske RFID-merkelapp | UHF 860–960 MHz for flasker Hvorfor væske avstemmer en merkelapp Leserekkevidde etter forhold The same antenna, two loadslabel and antenna, in airfield couples out into air. Tuned, reads at metres.the same label on a glass wallglassliquid, dielectric constant about 80field bends into the liquid and is absorbed.The antenna is off tune and collects almost nothing.A short, narrow antenna is less sensitive to what is behind it than a large one. That is the whole idea behind the 44 × 12 mm inlay on this label.It does not beat physics: it gives up the long free-air range in exchange for range that survives contact with a bottle.

Schematic of the coupling problem, not a field plot. The trade is the point: less range in air, more range on liquid.

Read range

5 m is free air with the right reader, 1.5 m is on a filled bottle, and 5 cm is the floor when the geometry goes wrong.

Anti-væske RFID-merkelapp | UHF 860–960 MHz for flasker Hvorfor væske avstemmer en merkelapp Leserekkevidde etter forhold Distance on a logarithmic scale5 cmworst case: wrong geometry, thick glass, close to metal1.5 mon a filled bottle — the number to plan around5 mfree air, good reader, nothing behind it5 cm1.5 m5 mPlan an installation on the 1.5 m figure. Quote the 5 m figure only if you are selling the same label for dry cartons.

Log scale, because the span is a hundred to one. The middle bar is the one an installation should be designed against.

What decides whether you get 1.5 m or 5 cm. The thickness and shape of the container, how much liquid is behind the label, whether the label follows a curve without creasing, what the reader is and how its antenna is polarised, and where the label sits relative to the fill line. A label on a full, wide bottle is a different problem from the same label on a narrow vial.

Specification

Anti-liquid UHF RFID label — full specification

PARAMETER VALUE
RADIO
Frequency Hardware range 860–960 MHz. Legal bands are 865–868 MHz in Europe, 902–928 MHz in North America and 920–925 MHz in China, so state the deployment country
Air protocol ISO/IEC 18000-6C, EPC Class 1 Gen 2
Chip NXP UCODE 7.
Memory EPC 128 bit, TID 96 bit, user memory 0 bit
Read range 5 cm to 5 m depending on the reader and what is behind the label. About 1.5 m on a filled bottle
Write endurance 100,000 cycles
Data retention 20 years
Mode Passive, no battery
PHYSICAL
Inlay antenna 44 × 12 mm, antenna type 7742
Finished label 50 × 30 mm wet inlay or label, or custom
Construction PET base with an aluminium foil antenna. Foil rather than chemically etched aluminium, which is the reason it holds its tuning near liquid
Face material Paper, PET or PVC
Format On a roll, 1,000 to 5,000 labels per roll, 4 rolls per carton
ENVIRONMENT
Operating temperature 0 to +35 °C
Operating humidity 20% to 60% RH, non-condensing

Where it goes

Bottles, vials, and the cabinets they live in

The published application list was already specific and sensible: unmanned vending racks, medicine cabinets, the side of a bottle, reagents and test tubes. All four are jobs where a small label on a wet object has to be counted by a machine.

Two glass bottles of clear liquid each carrying an anti-liquid UHF label, with a second label being applied by hand and a handheld reader in the background

Applied to a filled bottle. The label follows the curve without creasing, which is the difference between 1.5 m and 5 cm on this kind of container.

Stainless steel rack of small glass reagent vials, the front three carrying the anti-liquid label, with a gloved hand reading one with a handheld terminal

Reagent vials in a lab rack. Narrow containers are the harder case: there is less flat area, so the label wraps further round the curve.

APPLICATION WHY THIS LABEL WHAT TO TEST FIRST
Bottled drinks and wine A narrow antenna keeps its tuning against a full bottle, so a shelf or a crate can be counted in one pass The real bottle, full, at the real reader distance. A dry brown bottle and a clear one are not the same
Reagents and test tubes Small enough for a narrow vial, and short-range reading is normal in a lab Whether the label wraps without a crease, and whether the rack blocks the reader
Medicine cabinets and vending racks Counts what is on the shelf instead of trusting a planogram The cabinet's metal content. A steel cabinet is a harder environment than an open shelf
Cosmetics and perfumes Works on alcohol-based liquid where a plain label loses most of its range Alcohol content and the container finish. Both change the tuning

img-mu3j4h1u-4169da0a(e14a348459).png

Questions we are asked

Anti-liquid UHF RFID label — FAQ

Is this a label or a hard tag?

A label. It is a 50 by 30 mm self-adhesive wet inlay on a paper, PET or PVC face with a 44 by 12 mm antenna inside. It has no moulded housing, no resin and no IP rating, so it is not the product for a washdown area or a solvent line. If you need a sealed housing, ask us for that separately.

What read range will I get on a bottle?

About 1.5 m on a filled bottle. The specification quotes 5 cm to 5 m, and the 5 m end is free air with nothing behind the label. Design the installation around 1.5 m and treat 5 m as the dry-goods figure.

Why does an ordinary label fail on liquid?

Water has a dielectric constant around 80, so a litre of it behind the antenna changes the load the antenna is tuned against. It shifts off frequency and stops collecting power. A short, narrow antenna is less sensitive to what is behind it, which is why this inlay is only 44 by 12 mm.

Which frequency will I actually receive?

860 to 960 MHz is the hardware range; the legal band depends on where you deploy. Europe is 865 to 868, North America 902 to 928, China 920 to 925. The label is passive so it transmits nothing, but the reader you set up has to be on the right band, and that is where the compliance check lands.

What do you need to quote?

The container and a sample of it, whether it is glass, PET or HDPE, how full it is, the reader you intend to use, the read distance you need, and the label count per roll you can handle.

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