RFID Dry Inlay

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RFID Dry Inlay

An inlay is the working part of an RFID label: antenna, chip and chip package on a PET carrier. A dry inlay stops there — no adhesive, no release liner. You take it to your own laminating line and add the face stock and glue your product needs.

860–960 MHzUHF
EPC C1G2ISO/IEC 18000-6C
No adhesiveNo release liner
RollMulti-up web
Direct answer

What is a dry inlay?

Dry inlay means the inlay carries no adhesive and no release liner. Its stack is antenna, chip and chip package on a PET carrier — three functional elements. Wet inlay is the same inlay with pressure-sensitive adhesive and a release liner added, so it can be applied straight to a surface.

The difference is not the radio performance. It is what happens after the roll leaves us: a dry inlay is a component for a converter, a wet inlay is a finished label. If you need to stick it onto something tomorrow, you want the wet version. If you are building labels, cards or tags on your own line, the dry version gives you the face stock, adhesive and die-cut shape you actually need.

SPECIFICATION AT A GLANCE Full parameter table below
Structure Antenna + chip + chip package on PET
Adhesive None
Added at conversion
Frequency 860–960 MHz (UHF)
Protocol EPC Class 1 Gen 2 / ISO/IEC 18000-6C
Chip UHF Gen2 silicon
Per inlay design
Supply form Roll, multi-up web
Read range Per inlay design and reader power
Conversion Label · card · hang tag · hard tag

The one real difference

Same radio, two fewer layers

Both stacks carry identical radio parts. The wet version adds an adhesive and a liner so it can be applied by hand or by a labelling head. The dry version hands that decision to your converting line.

Dry inlay and wet inlay layer stack compared The dry inlay has two layers: antenna with chip and chip package, on a PET carrier. The wet inlay adds pressure-sensitive adhesive and a release liner beneath the same two layers.DRY INLAYcomponent for convertersWET INLAYready to applyantenna + chip + packagePET carrierNo adhesive · no linerantenna + chip + packagePET carrierpressure-sensitive adhesiverelease linerApplies directly to a surfacepeelIn both cases the face stock — the printable top layer — is added at the converting stage, not by us.Layers not drawn to scale.
Read range does not change between the two. The adhesive and liner are peeled away before the label goes on a product, so they take no part in the radio link. What does affect range is the inlay design, the chip sensitivity and the material the finished label is stuck to — which is why the conversion decisions are yours to make, not ours.

What you turn it into

Four ways a dry inlay leaves your plant

A dry inlay is never the end product. What you add to it decides the cost, the thickness and the shape — so the right question is not "which inlay", but "which finished article".

01

Pressure-sensitive label

Laminate a printable face stock on top and an adhesive plus release liner underneath, then die-cut to the label shape.

→ Retail and logistics labels
02

Smart card inlay

Embed between PVC or PET sheets and press under heat. The inlay becomes the core of the card, invisible from outside.

→ Access, membership, transit cards
03

Sewn or inserted tag

Sandwich between fabric or paper plies. Being two layers thinner than a wet inlay matters here — the tag stays flat.

→ Care labels and apparel hang tags
04

Encapsulated hard tag

House the inlay in an ABS or PC shell and pot it. Add a ferrite layer at this stage if the tag has to work on metal.

→ Asset tags and on-metal tags

Why specify dry

Three reasons buyers choose the bare inlay

01

Lower unit cost

You are not paying for adhesive and release liner that your own line is going to add anyway, and you are not paying to ship them twice.

02

The conversion stays yours

Face stock, adhesive grade, liner type and die-cut shape are all decisions your plant already makes for its own customers. A dry inlay does not take them away.

03

Thinner, so it embeds cleanly

Two layers fewer means less bulging when the inlay goes inside a card, between fabric plies, or under a printed top sheet.

Where it ends up

From our roll to the finished article

img-mvuev32x-ecd4d2cd.png
Converting

Lamination

The inlay web runs into the press, meets face stock at the nip, and leaves as a printable label construction.

img-mvta0k2w-0d187864.png
Logistics

Parcel and carton labelling

Once converted, the same inlay reads at dock doors and on sortation belts — thousands of labels per shift, no line of sight needed.

image.png
Embedding

Cards and thin tags

With no liner and no glue, the inlay can be laid into a card core or a fabric ply without the thickness that a label would add.

Technical parameters

Full specification

CONSTRUCTION
Structure Etched antenna + chip + chip package on PET carrier
No adhesive, no release liner
Carrier PET film
Supply form Roll, multi-up web
Web width and pitch set per inlay design
Face stock Not included
Added at conversion
RADIO
Frequency 860–960 MHz (UHF)
Band confirmed per destination market
Protocol EPCglobal Class 1 Gen 2 / ISO/IEC 18000-6C
Chip UHF Gen2 silicon, per inlay design
Tell us the chip your reader and software are validated against
Read range Depends on inlay design, reader power and the material the finished label is applied to
CONVERSION OPTIONS
To label Face stock + adhesive + release liner, die-cut to shape
To card Laminated between PVC or PET sheets
To textile Encapsulated between fabric or paper plies
To hard tag ABS or PC housing, potting, optional ferrite layer for metal
ORDERING
Minimum order Per inlay design and web width
Usually quoted in whole rolls
Samples Sample roll or cut lengths on request
Lead time Confirmed with the quotation for the specific inlay

Questions buyers ask

Frequently asked questions

Does a dry inlay read shorter than a wet inlay?
No — not when the chip and antenna are the same. The adhesive and release liner of a wet inlay are peeled off before the label is applied, so they never take part in the radio link. What does change read range is the inlay design, the chip sensitivity and the substrate the finished label ends up on.
Can I apply a dry inlay straight onto a carton?
Not on its own — it has no adhesive. You would need to add adhesive and a liner first, or choose the wet inlay version, which is supplied ready to apply.
Can you laminate the labels for us instead?
Yes, we can quote a converted label with your face stock and adhesive specification. This page describes the bare inlay route, where the converting step stays on your own line.
Can we specify the chip?
Yes. Send the chip your reader and middleware are already validated against. Quoting an inlay around that chip avoids you having to re-certify firmware after the labels arrive.
What web width and pitch can you supply?
Widths and pitches follow the inlay design. Tell us your press width and the number of lanes you want across, and we will quote an inlay that lays out without wasting edge trim.
Will a dry inlay work on metal?
A standard inlay will not. Metal detunes the antenna and absorbs the field, so an on-metal build needs a ferrite isolation layer — normally added at the encapsulation or lamination stage rather than at inlay level.
What is the minimum order quantity?
It depends on the inlay design and web width, and is usually quoted in whole rolls. Give us the finished article you are building and the annual volume, and the quotation will come back with MOQ and lead time for that configuration.
Can I get a sample before ordering?
Yes. Sample rolls or cut lengths are available so you can run them through your own press and test read performance on your actual substrate before committing to a production order.

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